Insectomat Insect Detection Machines: Frequently Asked Questions…

Everything you need to know about Insectomat Insect detection machines, manufactured by TEKPRO, including how they work, why they are like no other method of detecting insects available….

What is an Insectomat?

The Insectomat is a grain insect detection machine developed to locate insects within cereal grain samples. It was designed to help grain handlers, flour mills, storage facilities, and agricultural businesses identify infestations before contaminated grain enters storage systems. 

What is the Insectomat 5K?

The Insectomat 5K is a desktop insect detection machine capable of screening samples of up to 5 kg of grain at one time. It provides a fast and accurate method of detecting insects in cereal grains.

Why is insect detection so important?

Almost all grain is at risk of insect infestation. Detecting insects before grain is added to storage can prevent contamination of larger quantities of otherwise clean grain and help avoid costly infestations later.

What grains can the Insectomat test?

The Insectomat 5K is designed for use with:

• Wheat
• Barley
• Oats

How accurate is the Insectomat?

The Insectomat can detect one insect in a sample of up to 5 kg of grain. It was specifically developed to improve detection rates compared with traditional methods that examine only small quantities of grain.

How quickly can it detect insects?

The Insectomat 5K can detect a single insect in up to 5 kg of wheat, oats, or barley in under two minutes.

How does it compare with traditional testing methods?

There are several advantages over conventional techniques:

• Up to 180 times quicker than the Berlese Funnel Method
• Faster and easier than manual hand sieving
• Improved health and safety standards compared with manual sieving
• Allows much larger samples to be tested.
• Consistent method of testing irrespective of the user.

How was the Insectomat developed?

The Insectomat range was originally designed and developed in collaboration with the Home-Grown Cereals Authority (HGCA) and has since been manufactured exclusively by TEKPRO. . 

What industries use the Insectomat?

The machine is used in grain handling, grain storage, flour milling, feed production, barley maltings, and related agricultural sectors where early insect detection is critical to maintaining grain quality.

 What benefits does early detection provide?

Early detection can help:

• Reduce the risk of grain infestations
• Prevent contamination of stored grain
• Improve grain quality control procedures
• Support safer and more efficient intake operations.

Is the Insectomat used internationally?

Yes. There is growing global demand for the Insectomat 5K, with installations in grain and milling operations across multiple countries, including large customers in Lithuania,  South Africa, Australia and the United Kingdom. 

What power options are available?

The Insectomat 5K is available in:

• 1PH 110V
• 1PH 230V

What do customers say about the Insectomat?

Customer feedback indicates that the Insectomat has become a valuable addition to flour mill intake areas and has helped organisations reduce the risk of insect infestation in grain storage operations and export terminals.

Can the Insectomat be used alongside representative sampling systems?

Yes. Insectomat can be used in conjunction with any make of bulk sampler capable of obtaining representative grain samples from transport vehicles before testing them with the Insectomat.

What are the Key Features at a Glance?

Key Features at a Glance

• Screens up to 5 kg of grain per test
• Detects a single insect within a 5 kg sample
• Tests wheat, barley and oats
• Results in under two minutes
• Up to 180 times faster than the Berlese Funnel Method
• Fast and easy operation
• Improved health and safety versus manual sieving

Where are Insectomat Machines Made?

The Insectomat range is exclusively manufactured by TEKPRO in the United Kingdom. The machines are designed and built using high-quality materials and manufacturing standards.